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We have a solution for
repair problems
in case of breakages!

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  2. Applications
  3. General Manufacturing
  4. Breakage

Synthetic repair compounds to fix breakage / fractures

Don't push too hard. This old saying is quite true and shows clear technical limits. Breakage caused by too much stress, fatigue or owing to material flaws is difficult to repair, limited in its further capacity and often results in having to replace the relevant part. Blessed are the replacement parts that can be found within the required time frame at a reasonable cost.

Alternative repair methods are needed to dispense with the “costs-be-damned” attitude. Polymers can restore function after breakage if physical “rules of the game” are observed . . .

Ask us about: gearbox housings, presses, cast steel eyes, stuffing boxes, fractured pipes

MetaLine Series XL – MetaLine Series XL are vibration-resistant repair materials that offer excellent bonding, sealing and linear wear protection features. Materials equipped with steel mesh reinforcement systems are suitable for permanent repair of gas or liquid-contaminated breakages. This process is particularly suitable for vibration-loaded and thick-walled parts made of grey cast iron or aluminum.

Scope of application:

Gearbox housings
Presses
Cast steel eyes
Stuffing boxes
Fractured pipes

 

Downloads:

Series XL Presentation
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Technical solutions in detail

MetaLine SXL –

MetaLine SXL is a vibration-resistant repair material with excellent bonding and sealing properties. To repair fracture damage to thick-walled or liquid-exposed components, metallic reinforcement in the form of strips, plates or steel mesh must always be used in addition.

This is not “gluing”! As a rule, lost component statics cannot be restored. Applications are possible on cast steel, grey cast iron, red cast iron or cast aluminum.

 

Product details

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Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Breakage repair - enormous breakage damage. The broken part is essential for a repair. Without this, a repair is no longer practical, as the entire material statics are irreparably disturbed. Unfortunately, MetaLine cannot perform any chemical miracles!
Housing repair - the damaged area was mechanically prepared and sandblasted. Metallic reinforcement bars secure the statics and the MetaLine SXL repair material ensures sealing. Physics and chemistry in sensible symbiosis!
Breakage repair - during the repair measure with the MetaLine repair ceramic SXL. To absorb the operational thermal expansion in the casting, 2 additional tension bars must be installed!
Housing seal - massive cavitation damage has led to a weakening of the structure and thus to breakage. The existing crack ends were properly drilled out. Unfortunately, the customer did not want to carry out mechanical reinforcement for functional reasons. A negligent technical compromise!
Housing fracture repair - the entire defect was filled with MetaLine repair ceramic SXL. A metallic mesh was incorporated inside. But that is not enough! It should have been reinforced with a steel plate at least on one side, better on both sides . . .
Housing breakage - this is also part of a successful on-site repair. If the surface temperature is too low, the housing must be enclosed and heated for the duration of the repair. At temperatures below +15 °C, the risk of detachment increases exponentially!
Housing crack repair - a base of a hydraulic press weighing several tons - cracked! Conventionally only repairable by “metal stitching”. However, the customer decided to repair it with our polymer technology for reasons of availability
Crack restoration - fitting of the required steel reinforcement using MetaLine repair ceramic SXL - in this case on the inside and outside of the housing. The operating load is too high for one-sided reinforcement . . .
Crack sealing - successful crack repair with MetaLine! The process is also available for the repair of injection molds. We apologize for the poor image quality - unfortunately the components cannot always be put “in the right light”!