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We have a solution for
undersize problems
on guideways!

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  2. Applications
  3. General Manufacturing
  4. Guideways / Slideways

Ceramic repair compounds for guideways and slideways

Linear movements cause constant stresses for highly-precise slideways and guideways. At the worst, introduction of chips may cause notching or insufficient dimensions. This is a serious problem for machines operating in 1/1000 millimeter (0.00004 inch) range. Overhauling can only be done by exchanging guideways or carrying out a complete mechanical revision. No matter which process is chosen, considerable cost and timeloss are inevitable - unless you continue to study the information below!

Ask us about: linear slide rails, guideways, machinebeds, valve seats, piston rods, sliding carriages, lath beds, drilling columns

MetaLine Series XL are ceramic based balancing masses for "true-to-size" finishing of worn metal surfaces. The material is applied by means of casting or by trowel on the recessed and cleaned repair areas. Solidifying takes places within a few hours without shrinking or expanding. It forms an inert, electro-chemical neutral substitute mass. Oxide-ceramic tools are needed to finish by machining. Repairs might be carried out while the part remains installed. MetaLine Series XL shows an excellent linear wear resistance and has been designed for long-term use.

Scope of application:

Linear slide rails
Guideways
Machine beds
Valve seats
Piston rods
Sliding carriages
Lath beds
Drilling columns

 

Downloads:

Series XL Presentation
<!-- START: ConditionalContent --> V-guide, portal milling machine, portal drilling machine, machining centre, machine bed, lock, undersize <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> portal milling machine, portal drilling machine, machining centre, machine bed, guideway, undersize, sealing, pouring on, filling´ <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> portal milling machine, portal drilling machine, machining centre, machine bed, guideway, undersize, sealing, pouring on, filling´ <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> Bearing shell repair, bearing reconditioning, bearing shell restoration, bearing seat <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> Bearing shell repair, bearing overhaul, restore bearing shell, apply metal replacement with contour spatula <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> bearing shell repair, bearing reconditioning, bearing shell restoration, bearing area <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> Piston seizure, piston wear, scoring in the cylinder, foreign bodies, lack of oil, <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> liner, cylinder, wear, foreign matter, lack of oil, pour on, fill <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> liner, liquid metal, repair, sealing, reconditioning <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
<!-- START: ConditionalContent --> liner, liquid metal, repair, sealing, reconditioning <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
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Technical solutions in detail

MetaLine Series XL –

MetaLine Series XL are ceramic based leveling compounds for the "true-to-size" reconditioning of scored or locally worn metallic surfaces. The material is applied onto the prepared repair area with oversize by means of casting or trowelling. The required minimum thickness starts from 1 mm (40 mils). Solidifying takes places within a few hours without shrinking or expanding and forms an inert replacement composite. Repairs might be carried out while the part remains installed, but always appears visible.

Oxide-ceramic tools are mandatory for the necessary post-processing machining. The synthetic materials have an excellent linear wear resistance and are designed for long-term use. Metal-free, electrochemically non-conducting (neutral) and therefore non-corroding – a real alternative to replacing the entire guideway!

 

Product details

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