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We have a solution for
corrosion problems
when generating biogas!

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  2. Applications
  3. Power Generation / Wastewater
  4. Biogas Production

Corrosion resistant coatings to improve biogas operations

Renewable resources and renewable technologies require special surface protection systems to solve unusual tasks. Decaying chemical decomposition products or bacterial biocorrosion are just two of them. Otherwise, expensive special steels have to be used, which impede the economic production of biogas components.

Ask us about: loaders, screw conveyors, hopper feed pumps, silos / composting plants, fermenters, conveyor throughs, push floor containers, paddle agitators

MetaLine Series 700 – MetaLine Series 700 coatings are elastomeric wear-resistant materials that resist fouling, organic waste, methane gas and general chemical attack. At the same time, they offer extreme protection against mechanical abrasion. The coatings can also be retrofitted into existing systems and are repairable anytime in all cases that arise. The MetaLine 700 series offers plant manufacturer the ability to produce components in mild steel and to raise them to a level of protection that would otherwise only be achieved with AISI 316 steel quality or above. Alternatively, only extremely impacted sections can be partially reinforced with MetaLine Series 700. MetaLine Series 700 has been used for many years by renowned biogas plant manufacturers!

Scope of application:

Loaders
Screw conveyors
Hopper feed pumps
Silos / Composting plants
Fermenters
Conveyor throughs
Push floor containers
Paddle agitators

 

Downloads:

Bio Gas Systems: Chemical & mechanical protection for fermentation processes
Centrifuges / Pulpers: Wear protection coatings for solid separation
Concrete Structures: Sprayable surface coatings against stagnant water
Dumpsters / Containers: Coatings for sticking protection in bulk material transport
Screw Conveyors: Wear protection with anti-stick effect in bulk material conveying
Series 700 Presentation: All Industries
Agitators / Mixers: Coatings for abrasive mixing and aeration processes
Rubber Equipment Spares: Cost reduction & environmental protection for rubber repairs
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1681-0260D8_Rohrbündel_Wärmetauscher_Stahlhaube_Beschichtung_floating_tube_heat_exchanger_head_coating
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Technical solutions in detail

MetaLine Series 700 –

MetaLine Series 700 coatings are elastomeric wear-resistant materials that resist fouling, organic waste, methane gas and general chemical attack. At the same time, they offer extreme protection against mechanical abrasion. The coatings can also be retrofitted into existing systems and are repairable anytime in all cases that arise.

The MetaLine 700 series offers plant manufacturers the ability to produce components in mild steel and to raise them to a level of protection that would otherwise only be achieved with AISI 316 steel quality or above. Alternatively, only extremely impacted sections can be partially reinforced with MetaLine Series 700. MetaLine Series 700 has been used for many years by renowned biogas plant manufacturers!

 

Product details

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Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Conveyor worm coating – a conveyor worm more than 10 meters long coated with a combination of MetaLine 785 and 795. The field of application is a municipal bio-waste disposal facility
Pump optimization – a rock catcher attached to a pump housing for biogas plants. 4 mm MetaLine 785 protect the steel against corrosion and structural loss
Silage conveying – MetaLine 785 protects the trough housing of this corn silage conveyor against wear and aggression. A layer thickness of 5 mm makes the difference . . .
Screwfeedercoating – MetaLine 785 does not only impress by its superior abrasion resistance but as well by its perfect surface characteristics
Snailbody coating – instead of using stainless steel a coating with 3 mm MetaLine 785 will even resist salty environments. MetaLine coatings are a real alternative in the construction of biogas systems...
Tank dome coating – good rubber technology may have a fantastic appearance as well. Particularly if instead of vulcanized black natural rubber, a polymerizing MetaLine Elastomer is being used. The advantages? Seamless, tension-free, variable thicknesses, cold curing...
Biomass conveyor – the module is coated by the manufacturer ex-works in the floor area with a 3 mm strong elastomeric cast coating consisting of MetaLine 699. Biocorrosion, chemical attacks and mechanical wear are permanently minimized
Container lining – smooth, non-adhesive, biologically resistant. MetaLine 795 is the perfect choice when it comes to composting waste. Permanent resistance against biomasses and their segregation is provided
Rubber coating of containers – lining of metallic silos with MetaLine. Chemical attacks are thus prevented securely