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We have a solution for
wear & tear problems
in centrifuges / decanters!

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  2. Applications
  3. Pumps / Fluid-Flow-Technology
  4. Centrifuges / Decanters

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Wear resistant coatings to increase lifetime of centrifuges / decanters

Physical separation of solids and liquids is done in many technical areas by means of centrifugal forces. The impact and further transport of the centrifuged solids causes considerable abrasion and equipment wear. Chemical attack and elevated process temperatures require sophisticated structural protective systems and efficient repair materials. Synthetic surfaces help to meet the diverse requirements.

Ask us about: separators, centrifuges, pulpers, decanter scrolls, decanter bowls, cones, decanter hoods, centrifuge basket

KSB Pumps Test MetaLine Series XL – MetaLine XL series are state-of-the-art, high-performance surface treatments based on a synthetic ceramic. They can be applied manually in any thickness. After solidification at room temperature, a residual elastic, chemical-resistant and erosion reducing protective compound is formed. The application possibilities arise as a first lining for new machines as well as a reliable OEM repair system for worn equipment.

Scope of application:

Separators
Centrifuges
Pulpers
Decanter scrolls
Centrifuge baskets
Decanter bowls / cones
Decanter hoods

Downloads:

Centrifuges / Pulpers: Wear protection coatings for solid separation
Screw Conveyors: Wear protection with anti-stick effect in bulk material conveying
Vacuum Pumps: Wear protection for pumps & fluid-flow systems
Series XL Presentation

KSB® Pumps Test Winner

The elastomeric MetaLine coating technology is the great winner of the "KSB® Pumps (Germany) coating test".
In comparison with about 25 international competitors, our energy absorbing material process has established itself with an up to 35 (!) times higher wear resistance!

As the only (!) synthetic coating at all, MetaLine has been classified by KSB® as "... a functional cavitation protection ..."! The erosion resistance was even rated twice as high as the special alloy "Noridur" from KSB®!

The reason for this performance advantage lies in particular in the fact that we rely on energy-absorbing (soft) rather than energy-deflecting (hard) surface properties. This is a great success, but it comes at a price: simply “brush on by yourself” will not lead to success. It is a multi-stage process that must be applied by trained hands!

 

More information

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Technical solutions in detail

MetaLine Series XL –

MetaLine Series XL are tension-free surface treatments with ceramic components embedded in a synthetic matrix. They can be applied by hand or by brush in any required thickness. After solidification at room temperature, a chemical-resistant, abrasion- proof and absolutely corrosion-free protective compound is created.

The materials are metal-free and stop galvanic corrosion in the case of unsuitable metallic material pairings. They are primarily used for the “cold” on-site repair of worn components.

 

Product details

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Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Decanter coating - a thick layer of approx. 8 mm (5/16’’) MetaLine repair ceramic CXL maintains the statics of the discharge chamber of this decanter as a target wear layer
Decanter housing coating - MetaLine 795 insulates this decanter housing from mechanical and chemical attack. The rubber-like surface properties are insensitive to vibration and protect the substrate from impact loads. In addition, the structure-borne sound behavior is improved and a noticeable noise reduction is achieved
Centrifuge protective coating - the brushable MetaLine repair ceramic KXL protects and preserves the metallic structure and extends system service life in the event of highly corrosive effects. It also reduces adhesion to the centrifuges
Centrifuge coating - a good solution for certain sticky media. MetaLine 795 as a rubber-like non-stick coating in separation technology. Applicable up to a peripheral speed of 30 meters (100 feet) per second and in a pH range of 3-11
Centrifuge coating - synthetic carbide armoring with MetaLine repair ceramics CXL - pasty filling with a layer thickness of approx. 8 mm (5/16’’). Admittedly a repair solution and not a constructive optimization - but more is not possible on site in the installed state!
Pulper coating - Pulper in a paper mill during coating work with the MetaLine repair ceramic CXL. Our products can do more than those of our competitors! But they also require more craftsmanship and more precision in substrate preparation. Nothing comes from nothing!
Wear plate repair - some components are barely recognizable even at second glance. Do you have any questions about this image or this application? Simply take a screen shot and send it to us by email. We will be happy to explain the application to you!
Seperator repair - inlet manifold during protective coating with MetaLine repair ceramic CXL. Application by hand benefits the application in the installed state. However, we would not describe it as a "do-it-yourself" technology. A certain basic knowledge is essential for professional installation
Separator coating - For the correct design and calculation of a coating, we need information - a lot of information. That's why we ask a lot of questions to give you the best possible result. Of course, there are simpler ways - and worse!
Coating repair - a combination of bonded carbide plates and gap filling with our MetaLine repair ceramics SXL and CXL. Why were 2 different materials used? We will be happy to answer this question in a phone call. We do not want to publish all the tricks on the Internet free of charge . . .
Centrifuge basket coating – the uniform and, above all, non-porous coating of the inside of the holes is crucial to ensure a closed protection concept for the metal structure!