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Coating solutions to fight rupture / leakage
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Repair / Breakage / Leakage
if spare parts are practically unavailable

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  2. Solutions
  3. Repair / Rupture / Leakage

Ceramic compounds for repair / breakage / leakage

Component failure might stop any production within seconds. Production downtime on one hand and long spare part delivery times on the other hand, require targeted maintenance planning. Synthetic repair materials are a cross-industry, proven tool to eliminate certain types of mechanical damage – quickly and effectively.

No "miracle glues" but electrochemically neutral ceramic composites – filling, restoring, joining or bridging. Curing without any risk of distortion. Metal-like properties, however without being able to restore lost static strength. For more than 6 decades in daily use – a remarkable history: MetaLine Series XL

 
 
Repair / breakage / leakage - if spare parts are practically not available Objectives Regenerating worn metal components or surfaces rapidly and professionally with the help of trowels or brushes or by pouring. Development of this synthetic process was done specifically for on-site applications by in-house personal for the following areas, i.e.: rupture / breackage wear and tear leakage erosion / corrosion abrasion MetaLine ceramic repair compounds feature an extremely good adhesion to metal substrates, enormous chemical resistance and high linear wear resistance. They should be available as a kind of professional tool for emergencies – so that damaged and worn parts can still be used and do not have to be disposed of. Not a chance for spare part shortages, high maintenance cost, production downtimes and wasted resources. Technical solutions in detail MetaLine ceramic repair compounds Series XL in three different consistencies varying only according to their way of processing: Ceramic compound SXL pasty, applicable by trowel, thin layer Ceramic compound KXL liquid, applicable by brush/pourable, thin layer Ceramic compound CXL pasty, applicable by trowel, thick layer
Regenerating worn metal components or surfaces rapidly and professionally with the help of trowels, brushes or by casting! The development of this synthetic process was done specifically for on-site applications by in-house staff for areas as: rupture / breakage wear and tear leakage erosion / corrosion abrasion MetaLine ceramic repair compounds feature a perfect adhesion to most metal substrates, an enormous chemical resistance and a good linear wear resistance. They should be available as a kind of professional tool for emergencies – so that broken parts not necessarily become "scrap". Give spare parts shortage, high maintenance costs, lost production and waste of resources no more chance! MetaLine Series XL – just select your prefered way of processing and desired thickness: Ceramic compound SXL pasty, trowelable, thin layer Ceramic compound KXL liquid, brushable/pourable, thin layer Ceramic compound CXL pasty, trowelable, thick layer

Downloads

Series XL Presentation
Repair-Enquiry

Objectives

Regenerating worn metal components or surfaces rapidly and professionally with the help of trowels, brushes or by casting! The development of this synthetic process was done specifically for on-site applications by in-house staff for areas as:

  • rupture / breakage
  • wear and tear
  • leakage
  • erosion / corrosion
  • abrasion

MetaLine ceramic repair compounds feature a perfect adhesion to most metal substrates, an enormous chemical resistance and a good linear wear resistance. They should be available as a kind of professional tool for emergencies – so that broken parts not necessarily become "scrap".

Give spare parts shortage, high maintenance costs, lost production and waste of resources no more chance!

 

Technical solutions in detail

MetaLine Series XL – just select your prefered way of processing and desired thickness:

Ceramic compound SXL
  pasty, trowelable, thin layer
Ceramic compound KXL
  liquid, brushable/pourable, thin layer
Ceramic compound CXL
  pasty, trowelable, thick layer

More information

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Explained in simple terms...

MetaLine SXL had been used to rebuild the huge shaft and to calibrate the missing structure
Pipe bend sealed with MetaLine Ceramic Repair Compound SXL and metal reinforcement fabric
Crack in a bigger diesel engine stabilized with a massive steel plate and MetaLine SXL
Oil sump successfully sealed with MetaLine Ceramic Repair Compound SXL and metal reinforcement fabric
Ship shaft repair - a local damage on this shaft was reconditioned with the MetaLine SXL under rotation and then ground down to the nominal dimension. The repair was permissible because the shaft stability was sufficient and the damage resulted from a bearing problem and not from a fundamentally insufficient mechanical resistance.
Installation of the bearing bushing on the prepared axle stub by means of MetaLine ceramic repair compound SXL
MetaLine Ceramic Repair Compound SXL is being applied overhead to this flange for sealing purposes
New ceramic bearing area finished with MetaLine Ceramic Repair Compound SXL
Electrically insulating ceramic protective coating on this heat exchanger inside a German sugar manufacturing plant
During the repair with MetaLine Ceramic Repair Compound KXL – we do not really like to use a brush as a coating tool. Have a look at the MetaLine Series 700 cartridge spraying process which presents a good alternative including an advanced performance and an unbelievable smoothness
During application of the MetaLine ceramic repair compound – manually installed and afterwards brought to shape by a simple template
Insertion of the steel reinforcement by means of MetaLine SXL - a durable crack sealing technology using a high-performance polymer
Pump service - corrosion-resistant, wear-resistant, professional - MetaLine Series XL has restored the pump contour in this case and, with its corrosion-free properties, pose a high hurdle for renewed attack.
MetaLine's cavitation protective coat has been applied by the customer himself - technically welldone, optically not the first choice
Throttle coating - coated flap & housing. Further corrosion is inhibited and the good erosion resistance of MetaLine promises a significantly extended lifetime
Seawater pump - a coating is purposeful because practically all metallic surfaces are synthetically encapsulated. Salt water can no longer attack as long as the protective film is intact. Professional surface preparation is always a prerequisite. Sandpaper is NOT sufficient for this!
Brought back to life, internally and externally – with MetaLine surface technologies
Vacuumpump rotor coating - revised and overcoated with MetaLine repair ceramic KXL. Ready for use - the result is more than impressive
After the relining had been completed. Due to the high costs of the spare-part casings - MetaLine technology is a thrustfull alternative to optimize the maintenance costs
Francis impeller repaired with MetaLine Ceramic Repair Compound KXL – a spray coating was not possible due to the limiited clearance between the blades
During application of MetaLine Ceramic Repair Compound SXL – the cap tells you something about the application temperature – which was quite low
The shaft of this feeding screw had been subjected to corrosion and wear. A treatment with MetaLine KXL encapsulated the surface against moisture & chemicals
Recontoured with MetaLine Ceramic Repair Compound SXL / KXL and protected against further substantial attacks
Turbine protective coating - subsequently, the entire repair area was additionally coated with brushable MetaLine repair ceramic KXL
Preparations for sealing measures with MetaLine Ceramic Repair Compound SXL applicable by trowel
Pulper coating – MetaLine Ceramic Repaircompound CXL had been used to repair and protect this stainless steel pulper
Feeding distributor during protective coating with MetaLine Ceramic Repair Compound CXL
Completely protected decanter – a thick coat of approximately 8 mm MetaLine Ceramic Repair Compound CXL