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Coating solutions to to optimize automed feeding processes
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Optimization of conveying processes
to make things run smoothly

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Coatings for automation / feeding optimization

The idea behind the MetaLine Series 500 automation coatings is adapting the most important surface characteristics individually to the parts to be fed!

Only such a professional feeding specialization allows an even, rapid, careful and low-noise parts handling.

The objectives are as follows:

  • protecting from scratches
  • reducing noise emissions
  • increasing feeding rates
  • avoiding parts pollution
  • preventing electrostatic charge
  • fullfilling FDA standards
Optimization of automation / conveying - so that everything runs smoothly Process involved The MetaLine Series 500 coating is adapted individually to each component regarding its hardness, static friction, thickness, surface structure and color. Furthermore, the coating sprayed on under high pressure has no seams at all and is thus protected against infiltration of matter (such as oil) and separation. And what about the cost? This aspect, without doubt, will be a pleasant surprise for you, and the same goes for the quality: abrasion-resistant slip-proof / slide-enhancing impact-absorbing ideal for rubber or oily problematic parts precisely contoured / seamless disinfectable / sterilizable In addition to its extraordinary wear resistance, the MetaLine process is most convincing due to its individuality. True pharmaceutics & food characteristics according to FDA standards (CFC 177.1680) and EU 1935/2004 round off the service portfolio. MetaLine has been approved by all leading European Feeding Manufacturers. Lifetime results of up to 280.000 tons output capacity may be cited. MetaLine Series 500 is available throughout Europe. Thanks to its technical versatility, longevity and an optimum cost-benefit ratio, it is ideally suited structurally for new systems and for optimizing already existing feeding systems. Standard coatings can be achieved within 3-4 working days. For a surcharge, 24-hour-express manufacture is also possible depending on availability. Technical solutions in detail MetaLine Series 500 - individually optimize transport processes. Four different materials varying in hardness and static friction are available to achieve this: Soft - high static friction for oily materials - MetaLine 560 Semi-soft - medium static friction for metal materials - MetaLine 580 Semi-hard - medium static friction for plastic materials - MetaLine 590 Hard - low static friction for rubber materials - MetaLine 598
With every mix the MetaLine Series 500 coatings are individually adapted regarding their hardness, stiction, thickness, surface texture, color & electrical conductivity. The high-pressure sprayed-on coating has no seams and is thus protected against infiltration, such as from oil. Typical delamination as with glued on PU-sheets is not likely. Quality made in Germany featuring unique properties as: abrasion-resistant slip-proof / slide-enhancing impact-absorbing suited for problematic rubber or oily parts precisely contoured / seamless disinfectable / sterilizable long-lasting / economical In addition to its extraordinary wear resistance, the MetaLine process is most convincing due to its purity! Pharmaceutical & food conformity according to FDA standards (CFC 177.1680) and EU 1935/2004 is available. MetaLine has been approved by all leading European feederbowl manufacturers. Lifetime results of up to 280.000 tons output capacity may be cited. MetaLine Series 500 is globally available. Thanks to its technical versatility, longevity and cost-benefit ratio, it is either suited for new equipment or already existing feeding systems. Standard coatings can be achieved within 3-4 working days. For a surcharge, 24-hour-express service is possible depending on availability. MetaLine Series 500 – individually optimizing transport processes. 4 different coating types, varying in hardness and static friction, are available: Soft - high static friction for oily materials - MetaLine 560 Semi-soft - medium static friction for metal materials - MetaLine 580 Semi-hard - medium static friction for plastic materials - MetaLine 590 Hard - low static friction for rubber materials - MetaLine 598

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Our process

With every mix the MetaLine Series 500 coatings are individually adapted regarding their hardness, stiction, thickness, surface texture, color & electrical conductivity. The high-pressure sprayed-on coating has no seams and is thus protected against infiltration, such as from oil. Typical delamination as with glued on PU-sheets is not likely.

Quality made in Germany featuring unique properties as:

  • abrasion-resistant
  • slip-proof / slide-enhancing
  • impact-absorbing
  • suited for problematic rubber or oily parts
  • precisely contoured / seamless
  • disinfectable / sterilizable
  • long-lasting / economical

In addition to its extraordinary wear resistance, the MetaLine process is most convincing due to its purity! Pharmaceutical & food conformity according to FDA standards (CFC 177.1680) and EU 1935/2004 is available. MetaLine has been approved by all leading European feederbowl manufacturers

MetaLine Series 500 is globally available. Thanks to its technical versatility, longevity and cost-benefit ratio, it is either suited for new equipment or already existing feeding systems. Standard coatings can be achieved within 3-4 working days. For a surcharge, 24-hour-express service is possible depending on availability.

 

Technical solutions in detail

MetaLine Series 500 – individually optimizing transport processes. 4 different coating types, varying in hardness and static friction, are available:

Soft - high static friction
  for oily parts- MetaLine 560
Semi-soft - medium static friction
  for metal parts- MetaLine 580
Semi-hard - medium static friction
  for plastic parts- MetaLine 590
Hard - low static friction
  for rubber parts- MetaLine 598

 

More information

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Feederbowl coating - whether cylindrical, conical or as a stepped bowl - MetaLine coatings are unique in their individual adaptations to the material to be conveyed
FDA coating - gripper coated with MetaLine 590 for sealing liquid drug packaging. Size in any dimension is not a limitation for MetaLine and its elastomeric coatings
Gripper jaw coating - 2-jaw gripper coated with a protective coating made of MetaLine 590. Soft, scratch-free, slip-resistant and very wear-resistant. The solution to many gripping problems!
An assembly fragment for the body frame production of Airbus' new A350 - coated with 2mm MetaLine 785
Roller coating - roller having a mounted drive rim coated with 2 mm MetaLine 785. Seamless and realizable in almost any required color tint.
Turning handle of a pneumatic tool coated with MetaLine Series 500 to prevent cooling of the hand during use
Irrespective if smooth or structured – MetaLine offers individual surfaces for your feeding medium
FDA-compliant version – for food, drugs and medical engineering
Vibratory feederbowl coated on the inside with MetaLine – maximum surface protection for the cosmetics atomizers to be fed
MetaLine 598 with an anti-static additve to reduce electrical load on the partsatomizers to be fed
Coating with structure - the pinnacle of physics when it comes to the reduction of the load-bearing area and thus reduced sensitivity to scratching and damage.
Stepped vibratory bowlfeeder coating – even in multiple levels MetaLine coating feeds to the very best. This equipment has been coated with MetaLine 590 in a thickness of 1.5 mm. At the end a fine structure optimizes the feeding characteristics
Wire basket coating - transport and cleaning basket coated with 1.5 mm MetaLine 785. The aim is to prevent scratching of the conveyed material in the ultrasonic bath.
Feeding disk coated with MetaLine 785 due to FDA regulations. The excellent friction assures a safe and constant rotary feeding of the drug packaging
Small but nice – seamlessly coated on the inside to offer protection and noise deadening functions
Steep belt conveyor for feeding empty cosmetic packagings – coated on the inside with 1.0 mm MetaLine 795
1,5 mm MetaLine 598 quarantees a smooth transport and non-sticking surface characteristics
Structured MetaLine coating to prevent oily feeding media from sticking
Feeding hopper above the vibratory chute – under the same stress as the chute
Plastic pallets are of increasing importance within the logistics chain. Unfortunately they are extremely slippery and endanger human beings and the freight they carry. A coating with MetaLine will solve these problems