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We solve
problems with parts adhesion issues
in ceramic / brick production

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  2. Applications
  3. Construction / Concrete
  4. Ceramic / Brick Production

Non-stick coatings in ceramic / brick manufacturing

Ceramic raw materials (quartz, feldspar, clay) are quite abrasive during processing on one hand, and extremely sticky on the other. The molds suffer among the mostt! Metallic wear protection is unwelcome for certain areas because it causes discoloration of some expensive decorative materials (smalts). Agitators and mixers are literally crushed by the dynamic kneading movements. High maintenance cost and reduced equipment life-time are the consequences.

Not a good starting point for highly stressed plant technology - but there are technical solutions for all those who want to read more . . . 

Ask us about: mixer linings, mixing blades, non-stick mold coatings, soak pits, feeding chutes, silo linings, palletizing grippers

We have a solution for problems with wear in ceramics / tile production! Scope of application: Mixer linings Mixing tools Non-stick form coatings Soak pit coatings Feeding chutes Silo linings Palletizing grippers MetaLine - Technical solutions in detail METALINE SERIES 700 MetaLine Series 700 coatings withstand gliding, sliding and impact-causing stress. Anti-adhesion features minimize unwanted sticking. Hard coats are blast off or at least start to break due to the elasticity of the rubber-like skin when pressure is applied. Forces caused by area pressure are initially stored or compensated and released again when the stress ceases. Thus mixer wear can be minimized.
MetaLine Series 700 – MetaLine Series 700 coatings withstand sliding, abrasive and impacting loads. Anti-adhesive properties minimize buildup. Operational pressure forces create a wave-like movement in the elastic skin. Hard, sticky residues on top detach – or at least start to crack – due to this artificial "shake off process"! Surface pressure is first absorbed and then released again when the load clears up. Wear on mixers can thus be minimized.

Scope of application:

Mixer linings
Mixing blades
Non-stick mold coatings
Soak pits
Feeding chutes
Silo linings
Palletizing grippers

 

Downloads:

Bulk Material Plants: Impact and wear protection for loading docks & equipment
Concrete Processing: Wear and adhesion protection in ready-mix concrete processing
Ultra-Pure Production Process: Coatings for metal-free high-purity processes
Screw Conveyors: Wear protection with anti-stick effect in bulk material conveying
Tanks / Containers: Coatings for the sealing of fluid containers
Vibratory Conveyors: Coatings for surface protection in vibration control technology
Series 700 Presentation: All Industries
Agitators / Mixers: Coatings for abrasive mixing and aeration processes
Silo Constructions: Non-stick coatings for the storage of powders / granulates
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Technical solutions in detail

MetaLine Series 700 –

MetaLine Series 700 coatings improve sliding and flow processes and are highly resistant to abrasive and impact loads. Anti-adhesive properties prevent interfering adhesions. PFAS-free!

The effect of force due to conveying pressure leads to spontaneous yielding in the rubber-like skin and to immediate expansion when the pressure is briefly released. Hard incrustations break open and are virtually blasted off. The cleaning of the systems is considerably accelerated, even with already hardened deposits! 

 

Product details

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Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Roof tile mold coating - when it comes to protecting steel from mechanical attack, one name should come to mind - MetaLine Germany. Elastomeric coating ideas in surface protection that break new ground . . .
Silo coating - on the one hand, this storage container for color pigments must ensure good flow properties of the sticky powder. On the other hand, there must be no metallic abrasion, which would lead to problems during baking.
Mixer coating - wear-related system abrasion unfortunately always ends up in the end product. The ingredients of MetaLine Series 700 wear protection do not cause discoloration or other chemical reactions in mineral building materials.
Mould coating - MetaLine 795 develops durable non-stick properties and tends to demould more easily and quickly than hard, inflexible surfaces due to its soft, yielding behavior
Mixer wear protection - all MetaLine Series 700 coatings have one purpose: extended service life, surface protection and optimum cleanability. They are also suitable as a repair material for existing linings
Mixer coating - MetaLine 785 as a professional casting variant on this interchangeable part of a mixer. Impressive in function, durable and, with a little attention to detail, you can even make it yourself
Agitator coating - with 5 mm (200 mils) MetaLine 785 coated bar mixers of a planetary agitator for ceramic compounds. The MetaLine process is sustainable: worn agitators can be repaired or recoated at any time
Pump wear protection - The conveying of all components in the production of ceramic construction materials causes a high level of abrasion. Tough-elastic, rubber-like linings are a proven alternative to metallic armoring in many places
Wear protection in pipes - the perfect solution when enormous service lives are required on pipe bends subject to wear. A screwable outer wall coated with MetaLine 785 - which can be repaired at any time . . .
Non-stick coating - MetaLine 785/795 applied as a sandwich. The softer base (785) allows hard, dried-on coatings to break and fall off, while the non-stick coating (795) on top ensures non-stick gliding
Container protective coating - where a lot falls in, a lot can happen. Reliable impact and wear protection is just as useful as non-stick properties that make cleaning easier = MetaLine 785!
Wear protection coating - MetaLine Series 700 can be applied to the most complicated contours and geometries that can never be protected with rubber
Concrete distributor coating - a coating combination of MetaLine 760/785 protects this distributor against wear and the build-up of unwanted deposits - an entire work shift without intermediate cleaning
Chute coating - not only the production of building materials poses a challenge. The plastic film must slide easily and the labeling on it must not become illegible. MetaLine 795 solves both problems!