TEL +49 (0) 7034 31000    |   (UTC + 2)

 

metaline_slide-002_000007473530L_erosionsprobleme-ventilatoren-geblaesen.jpg

We have a solution for
wear problems
in shot blasting technology!

Image not available
Image not available
  2. Applications
  3. Surface Treatment
  4. Blasting Technology

Wear protective coatings for abrasive blasting installations

The continuous impact of abrasive media - regardless of the angle of impact - leads to extreme material removal and destruction. Workpiece carriers or blasting templates are usually left completely defenseless against this assault. Service lives of just a few weeks to a few months are not uncommon.

Black rubber mats are typically used in blasting booths for protection: While these are inexpensive, they obstruct the operator’s view. A solution that provides more visibility and better blasting results is light-colored, seamless elastomeric coatings!

Ask us about: blasting cabinets (dry / wet / medical), blasting baskets / hangers, cyclones / abrasive recovery, rotary table shot blasting machines, sandblasting stencils, part fixtures / work carts, dust collectors

We have a solution for problems with wear in sand-blasting technology! Scope of application: Blasting cabins (dry / wet / medicine) Blasting baskets Cyclones / abrasive recovery Rotary tables Blasting templates Workpiece holders / frames Dust collectors MetaLine - Technical solutions in detail METALINE SERIES 700 MetaLine Series 700 coatings offer tried and tested solutions for injection or pressure blasting plants. Irrespective whether in dry or wet applications, their elastomeric properties enable enormous lifetime extension and noticeable noise reduction. In medical blasting plants the protective layer enables all-round insulation to assure metal and ferrite freedom in the blasting system. FDA approval is available. Bright colors improve lighting conditions and visibility. This process is not suitable, however, for whirl gate plants owing to the energy-consuming effects.
MetaLine Series 700 – MetaLine Series 700 coatings are proven problem solutions for injector or pressure blasting systems. Regardless of whether in dry or wet areas, the elastomer properties represent a considerable increase in service life and a remarkable reduction in noise. On medical blasting equipment, the protective skin provides complete insulation to ensure freedom from metal and ferrite in the blasting system. FDA approval is available. Bright colours improve light conditions and visibility in enclosed cabinets. The MetaLine process is unsuitable for wheel blast systems due to its energy-absorbing effect - thus reducing the efficiency of such installations.

Scope of application:

Blasting cabinets (pressure pot and injector)
Dry / wet / medical blasting systems
Corundum and bead blasting systems
Blasting baskets
Cyclones / abrasive recovery
Rotary tables 
Sandblasting stencils
Part fixtures / work carts
Blasting racks

 

Downloads:

Blasting Technology: Wear protective coatings in mechanical surface finishing
Cyclones / Separators: Wear protection for solids separation
Series 700 Presentation: All Industries
<!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --> Sandblasting; Stencil; Cabin; Lining; FDA; Turntable; Recycling; Cyclone; Wear; Coating; Lining; Sprayed,Grit <!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent --> <!-- START: ConditionalContent --><!-- END: ConditionalContent -->
1222-0220E_Sandstrahlgehänge_schützen_blasting_hangers_protection
Exit full screenEnter Full screen
next arrow
 
previous arrow
1222-0220E_Sandstrahlgehänge_schützen_blasting_hangers_protection
1221-0220C_Sandstrahl_Halterungen_schützen_blasting_fixtures_protection
1110-0252_Sortiertopfbeschichtung_feeder_bowl_coating
1190-0132_Gleitschleif_Zentrifugen_Reparatur_mass_finishing_centrifuge_repair
1220-0220B_Sandstrahlkabinen_Auskleidung_blasting_cabinet_lining
1230-0221A_Sandstrahl_Drehteller_schützen_rotary_table_shot_blast_protection
1235-0222_Strahlanlagen_beschichten_coat-blasting_systems
1173-018670-komb_Konus_Auskleidung_cone-wear_protection
1232-0183_Strahlmittel_Rückführung_beschichten_ coat_pipes_for abrasive_recovery
1250-0223_Strahlmittel_Rückgewinnung_beschichten_abrasive_recovery_protection
1225-0221_Sandstrahl_Drehteller_Beschichtung_rotary_table_shot_blast_protection
previous arrow
next arrow

Technical solutions in detail

MetaLine 785 –

MetaLine 785 is a proven wear resistant coating for abrasive blasting systems - used by leading equipment manufacturers (OEM)!

  • For injector and pressure blasting systems 
  • Suitable for dry or wet processes 
  • FDA-compliant for medical blasting systems
  • Metal- and ferrite-free for specialized blasting systems, such as those used in aircraft maintenance
  • Available with anti-static features
  • Wear resistance comparable to duplex steel
  • Significant structure-borne sound reduction (noise-dampening) properties

Light coating colors also improve lighting conditions in the blast cabinets, giving operators better visibility and more control over their work. However, our process is unsuitable for shot peening systems due to its energy-absorbing effect.

 

Product details

Please publish modules in offcanvas position.

Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Sandblasting support arms – coated with a 3 mm (120 mils) layer of MetaLine 785. Our process is also frequently used for sandblasting high-purity specialty materials that must not come into contact with the workpiece holder
Sandblasting template coating – this workpiece holder for sandblasting metal parts was coated with a 2 mm (80 mils) layer of MetaLine 785 protective coating. Depending on the nozzle distance, abrasive type, and blasting angle, service life of over 1,000 hours can be achieved
Blasting basket coating – this rotating blasting basket is coated on all sides with 1.5 mm (60 mils) MetaLine 785. The soft surface properties protect sensitive components from scratches and damage during the blasting process. Despite the coating on all sides, the perforations in the blasting basket remain open and allow air and grit to pass through
Wear Protection Repair – this turntable from an automatic sandblasting system was repaired using approximately 8 mm (1/3 inch) of MetaLine 785. What makes this special? The turntable is a cast polyurethane part! Our elastomeric coatings adhere even to polyurethane surfaces!
Abrasive blasting cabinet Lining – OEM interior coating for a sandblasting cabinet using 2 mm (80 mils) MetaLine 785. The light-colored coating improves lighting conditions for the operator. Additionally, the abrasive flows off more easily and cannot accumulate behind the standard curtains. This speeds up cleaning and any necessary abrasive changes
Wear-resistant coating – this turntable for a sandblasting machine was coated with 8 mm (1/3 inch) of MetaLine 785. Nothing lasts forever – but thanks to the MetaLine protective coating, it lasts a very long time! Afterward, simply apply another coat of MetaLine! And another advantage: the parts don’t slide back and forth on the rubber-like surface during blasting!
Abrasive Wear Protection – the lower section of an abrasive recirculation and filtration system is coated with a 3 mm (120 mils) layer of MetaLine 785. The seamlessly sprayed elastomer coating is clearly superior to bonded or bolted linings on complex geometries
Gritblast resistant coatings – MetaLine repairs and protects in one. Typically used inside the grit recovering systems of blasting systems. The coated part offers about 5 times the lifetime of an unprotected metal part
Internal tube coatings – whether straight, curved, angled, tapered, square, or round . . . pipes and ducts internally coated with MetaLine 785 resist massive impact wear and provide excellent noise reduction
Cyclone Lining – Cyclones used for the recycling of abrasive media are typically coated with a 3- to 6-mm-thick (120 – 240 mils) layer of MetaLine 785. A thicker layer is applied in the area directly exposed to impact, while a thinner layer is used in the other areas. Because of the seamless spray application, there are no visible edges. This saves costs without negatively affecting the cyclone’s performance
Coatings for sandblasting machines – this rotary table with 4 mm holes was coated on the top surface with 3 mm MetaLine 785. It couldn’t be more uniform. The holes are not sealed and show virtually no taper in diameter. Perfect protection without compromising functionality!