elastomeric repair systems for mass finishing systems

Repair of a mass finishing bowl – before and after. In many cases, a repair or resurfacing is a good idea – but not in all of them! Please contact us before planning such a repair. Unfortunately, determination and grit alone aren’t enough . . .

Repairing a vibratory finishing tub – proper surface preparation and edge finishing are crucial. Simply “smoothing it over” isn’t enough! This is especially true for the critical areas around the water outlet and the flap used to discharge the parts!

Repairing a vibratory finishing machine – a professional repair is always performed locally and on as small a scale as possible. Completely relining the tub would not be effective for this localized issue. Our goal is always to find the best technical solution that is also the most cost-effective!

Mass Finishing Machine Repair – Refurbishment of a vibratory finishing drum using MetaLine 785. The process of applying a new coating over existing ones (without having to remove them) is a technology introduced by MetaLine in the late 1990s. It is technically equivalent but more cost-effective, faster, and, above all, more environmentally friendly

Coatings for tribofinishing equipment – MetaLine coatings stand for environmental safe ideas. Instead of burning out the existing lining, MetaLine cuts of the topcoat, reactivates it (see picture) and overcoats it. Technically safe, longlasting and costsaving . . .

Tribofinishing equipment – after reconditioning. Visually, it’s not quite perfect – but that’s not what matters. What’s important is the wear resistance and adhesion of the lining. And it’s so good that some manufacturers even use our MetaLine right out of the factory!

Wear protection for vibratory finishing drums – why was the repair done in this bright yellow color? So that the operator can check for proper function and condition at any time. This makes a lot of sense and is a small but important step toward smart maintenance and service life monitoring. MetaLine thinks one step ahead of the rest!

Tumbling drum coating – MetaLine 785 enables fast and efficient repairs – even on-site. In this case, the lining in the lower wear zone was replaced while the drum was still installed, within just two working days. However, you shouldn’t underestimate the effort involved!

Wear Protection Repair – This turntable from a vibratory finishing centrifuge was repaired using approximately 8 mm (1/3 inch) of MetaLine 785. What makes this special? The turntable is a cast polyurethane part! Our elastomeric coatings adhere to polyurethane surfaces as well!

Tribofinishing repair – partial repair of a vibratory finishing drum using MetaLine 785 with a coating thickness of 20 mm (1 inch). The white area is the primer, which is applied beyond the actual repair zone. In this case, true to the motto “Better too much than too little”!

Tumbling coating – you search for an economical solution to repair your worn vibratory grinding bowl? Without removing the complete existing lining? Without having to pay half the price of a new machine? Contact MetaLine and be surprised . . .

Build Your Own Tumbler – Unusual, but True! A standard concrete mixer was converted into a fully functional tumbler using 6 mm (240 mils) MetaLine 785. For small batches and occasional use, this is a cost-effective and risk-free solution

Vibratory finishing coating – MetaLine is an original equipment manufacturer (OEM supplier) of small plastic vibratory finishing drums. Coating plastic surfaces requires a great deal of expertise. Thermoplastics, thermosets, polar and dipolar plastics – we know what we’re talking about

Rim polishing machines – MetaLine is an OEM coater for a wide range of manufacturers of car rim polishing systems. A market for car enthusiasts that MetaLine has helped shape from the very beginning with its do-it-yourself coating technology

RIM Polishing Machine Coating – ensuring long-term protection even with a thin coating layer of only about 3 mm (120 mils) is one of MetaLine’s technical strengths. What matters is not the price of the coating, but its value!

Electroplating Drum Coating – The interior of the electroplating drum is seamlessly coated with 10 mm (1/2 inch) MetaLine 785. Extremely durable, impact-resistant, sound-absorbing, and fits like a “second skin.” However, due to the diameter increasing toward the inside, this is no longer a coating you can apply yourself. That’s where we come in . . .

Coatings for Cutlery Polishing Machines – MetaLine is a leading supplier of coatings for cutlery polishing machines. Nearly all European equipment manufacturers rely on our material technology. Food and pharmaceutical safety are key selling points

Vibratory deburring machine coating – a seamless spray-applied repair lining for a vibratory deburring bowl). The existing lining was prepared according to our specifications and simply recoated. The result is professional, environmentally friendly, and as good as new!

Vibratory finishing – why do our repairs and coatings perform better than those of other providers? Because we focus exclusively on this, and we only recommend a repair if it still makes sense. If the coating has reached the end of its service life, we’ll also recommend that you contact the manufacturer. You don’t need a doctor once you’re dead . . .

Vibratory finishing coating – repairing and recoating is more environmentally friendly than a complete relining! Why? Because relining requires the old lining to be completely removed. The chemical waste generated in the process is neither recyclable nor biodegradable. A burden for eternity

Vibratory finishing – the equipment for this process is available in round or elongated designs. Here, a vibratory trough is lined with 10 mm (1/2 inch) MetaLine 785. The MetaLine cartridge spraying process is the perfect solution for applications of this size

Vibratory Finishing Repair – MetaLine 785 applied in a layer thickness of up to 20 mm (6/8 inch) for the partial repair and overlay of a damaged vibratory finishing system. Due to its size, dismantling was virtually impossible, so the repair was carried out directly on site

Vibratory Polishing Repairs – Some of you may be expecting more details about this service. We’d be happy to provide them! However, we can only share this information in a personal conversation and not online, as there is a client behind this who values the same level of confidentiality as you do!

Vibratory finishing coating – Repair and recoating of a vibratory finishing machine without having to remove the old coating. Instead of the 280 kg of coating material required for a new lining, only 40 kg needed to be applied for the recoating

Repair compounds for liners in mass finishing equipment

Scope of application:

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Technical solutions in detail

Explained in simple terms...

Repair compounds for liners in mass finishing equipment

Scope of application:

Downloads:

Technical solutions in detail

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