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Coating solutions to fight chemical aggression
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Protection from chemicals
because impermeability is a must

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Coatings for chemical protection

Chemical attack is one of the harder to predict dangers for manufacturing equipment and constructions. Chemical interactions, undefined mixed waste products, changing temperatures, high pressure or creeping permeation can lead to component weakening and, in the worst case, to its complete destruction.

Even special alloys – especially stainless steel – are no save match for all demands; not to mention about cementitious materials. To make matters worse, some constructions are exposed to weather & climatic changes as well. Last but not least protective treatments sometimes have to be applied under rough processing conditions or massive time constraints. Not an easy task!

Chemicals protection - because impermeability is a must Objectives Protection of vulnerable components and surfaces against aggressive, chemical attacks rapidly and durably with the help of metal-free, synthetic coatings. The development of MetaLine 100 XTM over many years was based on these requirements. We like to help your employees to find solutions on site – restoratively and preventatively – for the following areas: secondary containment buildings heat exchangers vaporizers tank linings chemical washing systems chemical pumps petrochemical components industrial sewage installations MetaLine 100 XTM features good substrate and enormous chemical reliability. Even under high temperatures and/or when immersed, the coating remains impermeable and flexible. Technical solutions in detail MetaLine Series 100 XTM - chemical-resistant coating system
Quickly and permanently protect of vulnerable components and surfaces against aggressive chemical attack with the help of metal-free, synthetic coatings. MetaLine 100 XTM was particularly developed over many years to meet these requirements. A self-applicable solution on site – restoratively and preventatively – for the following areas: secondary containment reservoirs heat exchangers vaporizers tank foundations chemical washing systems pumps petrochemical components industrial sewage installations MetaLine 100 XTM is characterized by an unique adhesion to metal & concrete substrates and its enormous chemical resistance. The coating remains impermeable and flexible – even under higher temperatures and/or when immersed. MetaLine Series 100 XTM – Chemical-resistant coating system. Solvent-free. Self-applicable by brush, roller, airless- or cartridge-spray. Resists permanent immersion conditions up to 130 °C (270 °F)

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Objectives

Permanent protection of vulnerable components against aggressive chemical attack with the help of metal-free, synthetic coatings. MetaLine 100 XTM is a self-applicable on site solution – restoratively or preventatively – for the following areas:

  • secondary containment reservoirs
  • heat exchangers / vaporizers
  • tank foundations
  • chemical washing systems
  • pumps
  • petrochemical components
  • industrial sewage installations

MetaLine 100 XTM is characterized by an unique adhesion to metal & concrete substrates and its enormous chemical resistance. The coating remains impermeable and rest flexible – even under higher temperatures and/or when immersed.

 

Technical solutions in detail

MetaLine 100 XTM –

Chemical-resistant coating system. Solvent-free. Self-applicable by brush, roller, airless- or cartridge-spray. Resists permanent immersion conditions up to 130 °C (270 °F). Gritblasting beforehand is mandatory

 

More information

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Dished end coating – all-over pinhole coating on a bigger casting component. MetaLine 100 XTM is a modern synthetic procedure to fight against leaking metal substrates
Chemical protection – a sealing barrier out of MetaLine 100 XTM protects and isolates metalic structures from chemical aggression
Washing plant coating - MetaLine 100 XTM is excellently suited for corrosion protection inside industrial washing plants
Industrial washer repair – Bi-metalic corrosion and pitting corrosion caused by brass chip introduction require an isolating coating system with excellent chemical resistance
Isolating coating system – even the most effective coating system requires a professional surface preparation. Here after preblasting. The remaining corrosion will be removed with the second blasting procedure
Corrosion protective coating – fully insulating and extremely chemical-resistant protective lining with MetaLine 100 XTM. As close as resistant as enamel
Welding seam overcoating – leaking hot washing plant (Pero) for aqueous serial cleaning of metal components. Bi-metalic corrosion caused by pollution leads to leakage problems. MetaLine has the solution
Welding seam sealing – the water basin was sealed, stabilized and isolated with several coats of MetaLine 100 XTM and new steel plates
Tank lining – owing to the metal/synthetic sandwich structure the expected life-time is higher compared to untreated new systems. Better than new is one of the philosophies of MetaLine . . .
Chemical protective coating - completely seamless, tight and prepared for higher temperature chemical attack. MetaLine 100 XTM protects even at elevated temperatures against liquid or gaseous aggression
Acid proof linings – high end equipment like this condenser require high end surface protective coatings. A case for MetaLine 100 XTM
Caustic resistant coating – chemical- and wear-resistant coating realized with MetaLine's 100 XTM technology
Chemical protective lining – a part from a French paper mill needed good chemical & wear resistance – a case for MetaLine 100 XTM
Chemical corrosion resistant coating – two coats of MetaLine 100 XTM had been brushed in by the customer – not the most beautifull application, but successfull
Lye resistant coating – an Egger-Pump needed inside & outside protection, primarely against chemical attack and corrosion
Acid resistant lining – MetaLine 100 XTM had been applied in two heavy coats by brush. Alternatively nowadays the MetaLine cartridge spray process could be used alternatively
Corrosion protective coating – a treatment with MetaLine 100 XTM protects this compressor casing from corrosion, abrasion and chemical attack
Chemical resistant treatment – coated, protected and preserved with MetaLine 100 XTM. One problem less for your daily maintenance duties
Lye resistant lining – a piece from the French chemical manufacturer Butachemie after the protection with three coats of MetaLine 100 XTM. Being protected in a pH range between 1-14
Chemical resistant coating system – a permanent protective treatment with MetaLine 100 XTM will cause a remarkable improve to all substrates in their overall resistance. Chemical protection as close as good as enamel
Manufacturing plant in a French paper factory confronted with moisture, chemicals and mechanical abrasion. Shown here after sandblasting immediately before application of MetaLine 100 XTM protective coating
Corrosion resistant coating – 2 coats of MetaLine 100 XTM provide a long term protection to this moisture impacted steel surface
Tank lining – a full coating with MetaLine 100XTM protects from chemical as well as biological corrosion and is relatively easy to install
Coating of a steel chimney - this approx. 30 meter (about 100 ft) high steel chimney was coated lying - inside - and then erected! Despite the bending moments during lifting, there were no cracks or chipping of the MetaLine 100XTM coating.
High performance coating - we hear very often in the requests that customers are looking for the "best on the market" - but it must be easy to process, with the simplest tools such as a brush. No, we can't fly to the moon in a paper rocket either . . .