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We have a solution for
marking problems
when using workpiece carriers / dies!

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  2. Applications
  3. Automation / Robotics / E-Power
  4. Workpiece Carriers / Forging Dies

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Non scratch coatings for workpiece carriers and forging dies

Modern assembly processes usually take place with the aid of precisely fitting workpiece carriers and supports. The slightest movement during handling can displace the part to be mounted on the carrier and lead to scratches, grinding marks, discoloration or even incorrect positioning. Precisely fitting, damping soft, easily cleanable and, if necessary, anti-static protective coatings facilitate work and reduce rejects.

Ask us about: wire rack inserts, assembly supports, assembly nests / jigs / clamps, transfer systemes, sockets / prisms, ultra-sonic welding tools, tray racks, frames / magazines

We have a solution for problems with marking when using workpiece carriers / dies! Scope of application: Cleaning baskets Assembly supports Assembly nests / jigs / clamps Transfer systemes Sockets / prisms Ultra-sonic welding tools Seats / magazines MetaLine - Technical solutions in detail METALINE SERIES 500/700 MetaLine Series 500/700 coatings with a static friction value amounting up to my (0) = 0.7 may securely position components – without any further brazing. Owing to the soft surface characteristics sensitive visible surfaces are protected. Materials may be applied seamlessly as a spray coating on any surface geometry irrespective of its complexity. Scratches are now a thing of the past.
MetaLine Series 500/700 – MetaLine Series 500/700 coatings with a coefficient of static friction of up to my(0) = 0.7 can safely position components - without further clamping. Soft surface properties protect sensitive visible surfaces. The coatings can be applied seamlessly to any surface geometry, no matter how complex, by spraying. The versatile MetaLine coating textures are of particular importance for scratch protection. Foreign contaminants can escape into the depths, while the component surface lies on the coating tips and no more extensive contact occurs. Visible scratches are a thing of the past.

Scope of application:

Wire rack inserts
Assembly supports
Assembly nests / jigs / clamps
Transfer systemes
Sockets / prisms
Ultra-sonic welding tools
Tray racks
Frames / magazines

 

Downloads:

Workpiece Carriers: Coatings for scratch protection in workpiece handling
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Technical solutions in detail

MetaLine Series 500 –

MetaLine Series 500 coatings can securely position components with a coefficient of static friction of up to my(0) = 0.7! Particularly sensitive surface properties protect delicate visible surfaces in the workpiece carriers. Our coatings can be applied seamlessly to any geometry, no matter how complex, using high-pressure spray application. A suitable coating thickness starts at 1 mm (40 mils). The electrical conductivity can be adjusted from insulating to anti-static to ESD!

The different MetaLine Series 500 textures are particularly important for scratch protection. External contamination can escape into the depths, while the component surface lies on the velvety coating tips and there is no longer any extensive surface contact. Visible scratches or matt paint spots are a thing of the past.

A process by experts for experts: Self-coating of these components – even with a brush or car paint gun – is technically impossible!

 

Product details

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Wir lösen Erosionsprobleme an Ventilatoren / Gebläsen!
Workpiece carrier coating - tool dies coated with MetaLine 580. The finely structured coating reduces the actual contact surface and prevents direct contact between any dirt and the workpiece - there is no better scratch protection!
Contour stone coating - MetaLine Series 500 elastomer coatings adapt perfectly to the geometry and give any hard surface a soft, gentle yet wear-resistant surface characteristic
Scratch protection coating - MetaLine 580 protects these chrome-plated vehicle parts of the radiator grille from scratches and damage during pre-assembly. Precisely fitting, anti-static, silicon-free!
Assembly support coating – Manufacturing tools as perfectly coated as the luxury cars produced on. MetaLine – a more convincing argument for scratch protection in the automotive industry is hard to find
Scratch protection mounting pads - MetaLine is synonymous with scratch protection during assembly. Approved by all European vehicle manufacturers! Questions? Simply dial +49703431000
Jig coating - why does it work so well? It's not just the softness, it's also the surface structure, the conductive behavior, the surface tension and . . . we won't reveal all the tricks on the Internet!
Product carrier coating - workpiece carrier for polished ball joints of car axles elastomer coated with 1.0 mm (40 mils) MetaLine 590. The equipped carriers are used in an ultrasonic washing system, whereby the ball joints must not scratch in the mold. Task accomplished . . . and the product carriers are also protected against corrosion
Mounting supports coating - Workpiece holders for mounting random orbit sanders coated on all sides with 1.0 mm (40 mils) MetaLine 590 velvet. Even sensitive types of plastic can be fixed with MetaLine without damage
Forklift fork coating - this is also a type of “workpiece pick-up”! At MetaLine, it's always about gripping, lifting, transporting, storing or assembling something gently. That's what we are specialized in!
Jig coating - even wooden dies can be coated with textured MetaLine 590. It's not what's underneath that counts, but how good what's on top is ...
Friction welding tool coating - MetaLine Series 500 with a layer thickness of 1 mm (40 mils) prevents marks and scratches on the plastic parts to be welded. Contour-accurate, seamless & soft!
Ultrasonic welding - a tool coating with MetaLine Series 500 enables secure fixing of the parts to be welded without leaving marks or damage
Welding tool coating - Ultrasonic welding tool for a car cockpit protective coated with 1.0 mm (40 mils) MetaLine 580. Accuracy +/- 0.2 mm (8 mils). MetaLine coatings are recommended by the leading ultrasonic and friction welding system manufacturers
Ultrasonic welding jig – MetaLine protects by use of a precise, homogenously seamless sprayed rubberlike coating against marking to the parts to be welded
Wash basket coating - Wash basket for an ultrasonic washing system coated with 1.5 mm (60 mils) MetaLine 785 to protect scratch-sensitive parts during washin
Grid basket coating - seamless, soft and anti-slip surface properties protect the parts in the basket from marks and annoying marks. Only suitable for aqueous washing solutions, not for solvents
Anti-scratch coating - an elastic coating made from MetaLine 785 protects sensitive metal parts from scratches and marks in these workpiece carriers. Oil and chips can drip off without damaging the coating
Tool nest coating - mounting support for car lamps coated with 1.0 mm (40 mils) MetaLine 590. This coating is available in anti-static and even electrically dissipative (ESD)!
KTL coating – MetaLine 795 in a thickness of about 1.5 mm (60 mils) protects this car frame holder (satellite) from paint sticking to it during the KTL treatment. The impact resistance as well as good non-stick characteristics convinced the car manufacturer to prefer MetaLine instead of the common GFRP products
Magazine coating - gently washing, transporting, feeding or storing sensitive parts is often associated with a risk of damage. MetaLine's rubber-like coatings reduce this risk and minimize downtime
Would you like to use MetaLine coating technology yourself? This is ONLY conceivable after appropriate training and certain investments. But not for a few parts or only occasionally during the year. The learning effort and equipment costs are far too high for that!